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ELECTROARC POWER ENGINEERING
GST : 27AAJFE1144J1ZH

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Insulation Cover

Silicone Insulation Cover

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Silicone High Voltage Protection Cover

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Silicon Pole Cap

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Silicon Potting Compound

Protection Sleeve

Silicone Busbar End Cap

Silicone Busbar End Cap Specification

Usage
Electrical busbar end cap, insulation cover

Thermal Conductivity
Low, suitable for insulation

Operating Temperature
-60C to +200C

Features
Flexible, weather-resistant, flame-retardant, easy installation

IP Rating
IP54 or higher (depends on fit and application)

Components
High grade silicone

Product Type
End Cap / Busbar Insulation Cap

Application
Panel boards, electrical cabinets, switchgear, busbars

Rated Voltage
Up to 1 kV (Typical)

Supply Voltage
Applicable for low and medium voltage busbars

Size
Customized sizes available

Dimension (L*W*H)
As per busbar specification (customized)

Function
Insulating and protecting the end of busbars

Color
Red

Weight
Approx. 20-100 grams (varies with size)

Thickness
2-5 mm (approximate)

Current Rating
Up to 3150A (varies by size)

About Silicone Busbar End Cap

Silicone Busbar End Cap is a light weight insulating element which is designed to cover the ends of liver bus bars. Its high durability and reusability makes it highly demanding among our customers. Top-quality silicone mixed polymeric materials are used for the manufacturing of this insulating component that provides excellent electrical insulation and abrasion resistance. Silicone Busbar End Cap offered by our company is available in various customizable sizes and color options as per order placed by our customers. Get this premium quality bus-bar protector from our company as per your demands with an assurance of fast and safe delivery.

High-Performance Safety & Insulation

This silicone busbar end cap offers robust insulation, with a dielectric strength of 25 kV/mm, and flame retardancy as per UL94 V-0 standards. Its smooth, flexible construction ensures a secure fit over busbar ends, enhancing protection against accidental contact, electrical faults, and environmental hazards in both indoor and outdoor setups.

Engineered for Versatile Applications

Crafted for panel boards, switchgear, and electrical cabinets, the end cap suits both low and medium voltage busbars up to 1 kV and current ratings up to 3150A. The materials resilience to UV, chemicals, and weathering guarantees reliability in harsh conditions, while customized sizes allow seamless integration with diverse specifications.

FAQs of Silicone Busbar End Cap:

Q: How is the Silicone Busbar End Cap installed onto busbars?

A: Installation is simple and does not require special tools. The caps flexible, rectangular shape with a closed end allows it to be easily slipped onto the busbar. Its snug fit ensures secure coverage and insulation, with sizes tailored to specific busbar dimensions for optimal protection.

Q: What are the main benefits of using a high-grade silicone rubber end cap for busbars?

A: The primary benefits include exceptional insulation, flame retardancy compliant with UL94 V-0, resistance to chemicals, acids, and solvents, and superior durability in extreme temperature and weather conditions. It also provides protection from accidental contact, dust, and moisture, enhancing operational safety and reliability.

Q: When should a busbar end cap be replaced or checked for maintenance?

A: Busbar end caps should be inspected during routine maintenance schedules for your electrical systems. Replacement is recommended if the cap shows signs of significant wear, tears, or if there is loss of flexibility or discoloration, especially after exposure to high currents or aggressive chemicals.

Q: Where can these silicone busbar end caps be used most effectively?

A: These end caps are ideal for use in panel boards, electrical cabinets, switchgear, and a wide array of busbar systems in industrial, commercial, and utility settings. Their chemical and UV resistance makes them well suited for both indoor and outdoor installations.

Q: What process does the manufacturer use to ensure UL94 V-0 flame retardancy and RoHS compliance?

A: During manufacturing, high-grade silicone rubber compounds are blended with flame-retardant additives. Rigorous testing is conducted to ensure each batch meets UL94 V-0 flame retardancy and RoHS environmental safety standards, guaranteeing a safe and compliant product.

Q: How does the busbar end cap support electrical safety and insulation?

A: The caps robust dielectric strength (25 kV/mm) and low thermal conductivity provide reliable insulation against electrical faults. Its smooth, non-porous surface and closed-end shape prevent dust intrusion and accidental contact, contributing to enhanced electrical safety throughout the system.

Q: What customization options are available for different busbar sizes and applications?

A: The end caps can be manufactured in various lengths, widths, heights, and thicknesses (2-5 mm approx.), tailored precisely to customer busbar specifications. This customization ensures compatibility with a wide range of electrical setups and operating conditions.

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